Zero Speed Splicer

  

PRESSLINE 400 Series Zero-Speed Automatic Splicers delivers full-features performance for web presses operating at speeds up to 7 M/sec (1380fpm). PRESSLINE automatic Splicer eliminate the need to stop production for roll changes so printers can maximize the efficiency of their printing presses. The unit offers a simple and reliable method to increase profits and improve the quality of the finished product by providing a uniformly tensioned web to the printing units. Especially, PRESSLINE's competitive Automatic Splicers have designed and applied advanced features on the zero speed automatic splicers so that it has become more convenient and easier to operate and maintain by using the touch-screen and PLC control system.

Advanced and reasonable structure

PRESSLINE starts with computer aided design for structural integrity and improve features by advanced technology. Thick steel sideplates provides the basis for the rigid, long lasting, unit-constructed frame. The heavy-duty structure of the Automatic Splicer is central to its rigidity and long-term durability

Nested Carriage with anti-wrinkles rollers offers more convenient and easier operation for web up. Improved anti-wrinkle rollers eliminate wrinkles during web flowing.


 Lower carriage down to the lowest limit

Load web through between moving and fixed carriage.

Rise the moving carriage and finish web loading

Anti-wrinkle rollers

Operation panel with touch-screen can perform all splice actions so that operators can setup easily the splicing brake parameters, carriage limits and electric hoist limits by operation menu if it is necessary. Operators also can diagnose and figure out the splice errors by diagnosis function rapidly. Web speed display on the screen let operator know the splice speed clearly.

A combination of PLC control system and pneumatic controls deliver reliable automatic splicing and superior web tension control.

PRESSLINE’s Automatic Splicers establish and maintain web tension through a single independent air loading dancer. The low mass of the dancer roller and its close proximity to the paper roll creates a fast and precise tension control system. Tension upsets are effectively isolated from the press.

The splicing diameter of expiring roll setting function leaves operators flexible option to control and reduce the waste of roll paper.

The Splice cycle is automatically actuated when the expiring roll reaches a predetermined diameter. This results in minimal core waste and ensures that the splice is made even if the machine in unattended. The splice cycle also can be manually actuated regardless of roll diameter if it needs to reject a bad roll of  paper.

PRESSLINE's Zero Speed Automatic Splicer have equipped a manual roll side-correcting adjustable device on drive side of machine, it eliminate suitable that wrinkle is caused by miss averaged position of roll.

PRESSLINE's Zero Speed Automatic Splicers can be equipped additional web tension control unit easily to satisfy the requirement of dual web flow. The additional web tension control unit is available as an option.

Two PRESSLINE Zero Speed Automatic Splicers can be put in tandem for dual web flow. The up device is designed for operators to load the web from the posterior machine conveniently and quickly. Motorized drive unit provides more easily to web up than manual. The motorized drive unit is available as an option.

 Adjustable sidelay

The lateral position of each paper roll can be adjusted independently while running. This is used to compensate for uneven or telescoped rolls. The sidelay controls have equipped safety limits so that operators are safe to lad or remove paper rolls.

Motorized remote control sidelay is available as an option. The remote stations can be placed at any desired location in the pressroom.

 Standard Features

  • Operation panel with touch Screen (PLC control )
  • Two full roll positions
  • Nip splice head Motorized Adjustable sidelay ± 25 mm/t in.
  • Four riding safety wheels
  • Nested carriage with anti-wrinkle rollers
  • Two 73 mm air coreshafts per machine
  • Motorized electric roll hoist with  safety limits
  • Roll side adjustable device
  • Vacuum pump
  • Drive roller acceleration
  • Audible splice signal
  • Press spedd detector
  • Press emergency stop buttom
  • Deceleration button
  • Operator adjustable
  •  automatic splice trigger
  • Splice interrupt function
  • Diagnosis function
  • Customer specified color

 Available options

  • Remote sidelay control
  • Additional dual unwind package (including separate dancer roller and tension controller)
  • Motorized control package for tandem
    (including motor and operation panel)
  • Spare parts kit

 

Technical Specifications
 
Model P4050-35 P4050-40 P4050-45
Max Splicer Speed
Max Roll Width
320M/Min
1050 Ft/Min
365 M/Min
1200ft/Min
1020 mm/ 40in.
420M/min
1380 ft/Min
Max Roll Diameter
Max Roll Weight

1270 mm/50 in.
700 kg/1540 Lb

Air Supply

100 PSI (7 kg/cm2) @20sefm

Electrical Specifications

415V  AC (±10%), 3-phase, 50 Hz, 8 kw

Air Coreshaft

73 mm/2.87 in.

Machine Weight

3000 kg/6600Lb

Dimension

3670 x 2630 x 3260 mm
144.49 x 103.54 x 128.35 in.

 
Printing Units
| Colour Satellite Unit  Folders | Roll Stand | Zero Speed Splicer
Configurations | Technical Specification

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News Paper webs

Model PL-20

Printing Units
Colour Satellite Unit
Folders
Roll Stand
Zero Speed Splicer
Configurations

Model PL-30

Printing Units
Colour Satellite Unit
Folders
Roll Stand
Zero Speed Splicer
Configurations

Model PRIMA

Printing Units
Folders
Roll Stand
Zero Speed Splicer
Configurations

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