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PICKWEL GATHERER
Modular Signature Gathering Machine with Optional Side Stitching
Salient Features
- Sturdy design incorporating latest safety features
- PLC controlled system; Operations through touch screen panel.
- Offline gathering - Base model of 8 stations with delivery unit, expandable up to 24 stations.
- Manual feed station – In case the number of signature on a particular job is more than the number of gathering station, the remaining gathered signatures can be fed into the manual feed station
- Suction and gripper type of separation and pulling of signatures from the feed stations.
- Error detection protocols provided for
- (i) Missing signature detection through optical sensors.
- (ii) Multiple signatures detection-operator adjustable through electro-mechanical caliper
- (iii) Low pile level detection through proximity sensor
- (iv) Signatures misaligned either due to improper gathering or while transmission will also be detected
- If an error is detected the corresponding signatures are rejected into a rejection tray, without stopping the machine
- Capable of handling wide range of paper stock
- Can handle signatures of number of pages in any combination
- Vertical zigzag delivery
- Optional side stitching
Operations
- Run : Puts the machine into operation
These runs are
(1) Manual : Checking of various functions are done without any error protocol
(2) Semi-Auto : Any run errors will lead to stopping of the machine. The warning from the corresponding gathering station will be given in terms of missing or double sheets
(3) Full auto : Fully automatic mode of run with sequential start & stop, error detection and subsequent rejection to the rejection tray. - Stop : To stop the machine
- Jog : For inching
- Speed Control : For varying the speeds of operation
- Station Select : We can make only those gathering stations operational as may be found necessary, based on the number of signatures.
- Press Counter : For fixing the job quantity
Technical Data
Signature dimensions
Maximum
400 mm x 300 mm
Minimum
100 mm x 150 mm (Special formats available on request)
Maximum pile height
250 mm
Speed
Maximum Mechanical Speed
5000 cycles per hour
Maximum Output with Stitching
3500 books per hour
Stitching
Book Thickness
3 mm to 18 mm
Distance between Stitches
70 mm to 100 mm
Electrical
Power
17 HP for 12 Station Gatherer, additional 3 HP for every module
Electric Supply
400-415V, 3 Phase 50 Hz


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