Perfect Binding

 
 

 
 HIGH SPEED PERFECT BINDING

(Mfd. by: Intimate Machines Pvt. Ltd., Trivandrum)

WELBOUND  

UNIQUE FEATURES SUPPORTED

  1. Single Clamp Perfect binder with Automatic Jogging and clamping of the Signatures / Forms.

  2. Facility for Binding 2 identical books of size upto 1/8th Demy in a Single Binding cycle.

  3. Easy job Change Over- Clamping of different jobs are automatic; Sliding Type Milling Front Plate, Self Adjusting Cover Nipping Plates.

  4. Can handle a wide Range of jobs of thickness from 2mm to 7mm.

  5. Milling Cutter with Notching tools for exposing maximum fibre possible.

  6. Grinding wheel Attachment for Pad Making.

  7. Separate, Powerful suction Device for Milling Waste Extraction.

  8. Excellent Control over Gluing with Roller and Scraper Mechanism.

  9. Cover Nipping Station with Facility to control the nipping and cover breaking pressure; Facility to vary the duration of Nipping.

  10. Safety Control Mechanisms-Book, cover and Delivery Sensing.

 
TECHNICAL SPECIFICATIONS
 
 

Speed
One Up 650 Cycles per hours
Two Up 2 Books per Cycle
Book Size
Spine Thickness -2 to 70mm (Up to 2.75")
Spine Length -70 to 480mm (Up to 18.8")
Electrical
(440 V, 50 HZ, 3 Phase Supply)
Motors-4 HP, Heater-1 KW / 1.5 KW
Dimensions
Length -2.2 meters
Height -1.04 meters
Width -0.58 meters

 WELBOUND VARIANTS

An Extended Model of WELBOUND is available with More Features and Optional Attachments:

  • Three Rolling Gluing system

  • Optional Stack Delivery system

  • Optional PLC Control system With or Without Touch Screen

 

WELBOUND  2000

PERFECT SOLUTION FOR MEDIUM/ HIGH RUN BOOK PRODUCTION

From the maker of Welbound Digital Perfect Binder

FEATURES SUPPORTED

  1. The Book Clamps Travel in an oval shaped path so that the book is in line with the crucial binding stations like Milling, gluing and Cover nipping. (In circular paths of motion, the book back is always in tangent to the Milling and gluing stations, resulting in non-uniform milling and gluing across the length of the spine.)

  2. Continuous flow of clamps to the feed-in station, with " non book-no cover" safety system.

  3. Variable Speed of Operation ( Continuously Variable A/C Inverter Drive)

  4. The Milling Station has a specially designed Cutter which removes paper by strips ( which has commercial value as waste) and avoids the generation of paper dust.

  5. Three Roller Gluing system ( with Reverse spinner) and Side Gluing attachment. Facility for Head and Tail Cut-off of adhesives.

  6. Automatic Cover Feeder ( with Creasing attachment) which feeds covers into a pre-setter where the book back is aligned with cover, before Nipping. 

  7. Moving Cover Nipping Station to handle high speeds of operation.

  8. Choice of Chute Or Stack Delivery System.

TECHNICAL SPECIFICATIONS

Speed
Maximum -2000 Books per Hr.
Books Size
Spine Thickness -Upto 40mm
spine Length -60 to 400mm
Electrical
3 PH, 400-440 V, 50 HZ
Motors -9 HP  Heaters-2.25 KW


WELBOUND 2000 - 6 CLAMP

WELBOUND 2000 is also available with additional Features:

  • 6 Book Feeding Clamp instead of 5

  • Optional Stack Delivery System

  • Side Gluing Tank with Side gluing Rollers


WELBOUND 1200 

3 Clamp Perfect Binder ( For Speeds upto 1200 Books per Hour)

A unique Product Combining the flexibility of Single Clamps and Productivity of Multi Clamps.

Salient Features : 

  • Compact - requires space of a single clamp binder.
  • 3 Book Clamps traveling in a oval shaped path, where the book back is in line with the crucial binding stations. The clamps Stop-and Go at the Feeling Station, providing adequate time to feed the books. Single Knob adjustments for setting the Book Thickness.
  • Continuous flow of clamps to the feed in station with " No book-NO cover -NO Nipping" System.
  • Milling Cutter with notching; powerful dust extraction system. Optional Special Type Milling Cutter which removes paper in " Strips" from ( which has commercial value) and avoids generation of paper dust.
  • Three Roller Gluing System with Reverse Spinner; Head & Tail end Cut - off to avoid adhesive squeeze out. (Save Adhesive). Build in Side Gluing.
  • Unique , Easy to set, Touch - and-Past Type Cover Feeding System.
  • Cover Nipping Station Which requires no setting based on book Thickness.
  • Chute Delivery System.
  • Safety Covers; Built in Safety systems with emergency stops.

Technical Specifications :

Speed 1200 Books per hour
Spine Length 160 mm - 380 mm (optional 440 mm Model )
Spine Thickness 3 mm - 40 mm
Power Motors 4.5 HP; Heaters 3 Kw

 

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